Powered by Smartsupp

Home

Products

B2B-Shop

Support

Contact

Company

News

 +49 (0) 7734 936 930 78244 Gottmadingen - GERMANY     

KE LED EX 4003 explosion-proof hand lamp

 

Compact, explosion-proof LED hand lamp | 230V - 110V - 42V - 24V - 12V


KE LED EX 4003 Symbole HandleuchteKIRA Leuchten GmbH - B2B Onlineshop


Explosion-proof hand lamp for confined workspaces

The KE-LED-EX 4003 is our most compact corded explosion-proof hand lamp. It was specifically designed for maintenance, inspection, and service tasks where space constraints limit the use of larger lights. Thanks to its low weight, the lamp is particularly well-suited for prolonged maintenance, inspection, and service work. It fits securely in the hand, ensuring comfortable operation even during frequent use. Its compact design makes the KE-LED-EX 4003 ideal for work in tanks, shafts, pipelines, or confined machinery spaces where longer hand lamps would be impractical.


Approved for hazardous areas

The KE-LED-EX 4003 is approved for use in ATEX zones 1, 2, 21, and 22. This allows it to be used in areas containing either explosive gases or combustible dusts. 

Typical applications include, for example:
  • Industrial and production facilities
  • Chemical and process industries
  • Tank and vessel cleaning
  • Shipbuilding and offshore applications
  • Maintenance and service operations
 
The luminaire meets the applicable requirements for explosion-proof equipment, thereby supporting safe work processes in sensitive areas. 

IP68 – For demanding industrial environments

In addition to explosion protection, the KE-LED-EX 4003 features an IP68 rating. This means the housing is completely protected against dust and designed for use in permanently damp or wet environments. This high level of protection ensures the light remains reliably operational, particularly during cleaning tasks, in outdoor areas, or in facilities with high humidity.


Robust materials for industrial use

The protective tube is made of impact-resistant polycarbonate. This material combines high mechanical strength with low weight, making it particularly suitable for daily use in industrial work environments.


Five voltage variants for various applications

The KE-LED-EX 4003 is available in five voltage variants and with various cable lengths of up to 50 meters. This allows the light to be optimally adapted to the existing power supply and specific operating conditions. The appropriate voltage variant enables direct operation using the existing power supply, eliminating the need for additional voltage converters or makeshift solutions in many applications.


Designed for professional, continuous use

The development of the KE-LED-EX 4003 focused not on maximizing the number of functions, but rather on creating a reliable and robust work light for daily use in hazardous areas.

The combination of a compact design, low weight, high protection rating, and ATEX certification makes it a practical solution for maintenance, inspection, and service tasks wherever safety and reliability are critical.

 

ATEX Identification 

EX Symbol II 2 G  Ex eb mb op is IIC T4 Gb | Tool group: II | Hazardous zone: 1 and 2, 21 and 22
EX Symbol II 2 D  Ex tb op is IIIC T105° Db | Category: 2G and 2D | Temperature class T4

Explanation: II 2 G Ex eb mb op is IIC T4 Gb

The ATEX marking II 2 G Ex eb mb op is IIC T4 Gb contains important information about the explosion protection features of a device. Each component of the marking describes a specific protection level or protection method, certifying the device for use in hazardous areas. Here is a detailed explanation of each component:

1. II 2 G
II: Equipment Group II – The device is suitable for use in hazardous areas outside of mining, such as in the chemical industry or refineries.
2: Category 2 – The device offers a high level of protection and is suitable for areas where an explosive atmosphere may occasionally occur (Zone 1).
G: Gas – The device is certified for use in areas where gases, vapors, or mists can form an explosive atmosphere.

2. Ex
This stands for "explosion protection" and indicates that the device has been tested and approved according to ATEX requirements.

3. eb
"eb" stands for Increased Safety – This protection method ensures that no sparks or hot surfaces that could become ignition sources are present during normal operation. It is used in zones where gas or vapor atmospheres may occur (e.g., Zone 1).

4. mb
"mb" stands for Encapsulation – This protection method ensures that electrical components are sealed in a resin or enclosed so that an explosive atmosphere cannot come into contact with electrical sparks or hot surfaces. This method prevents any potential ignition.

5. op is
Optical Protection with Intrinsically Safe Circuit – This describes a protection system in which optical (light) signals are used in hazardous areas. The signals themselves are designed to ensure they do not become ignition sources. "Is" stands for intrinsically safe, meaning the energy level is so low that ignition is not possible.

6. IIC
IIC: Gas Group – This represents the highest gas group for which the device is certified. IIC includes highly dangerous gas atmospheres such as hydrogen and acetylene, which are particularly easy to ignite.

7. T4
Temperature Class T4 – This indicates the maximum surface temperature of the device during operation. T4 means that the device will not exceed a maximum surface temperature of 135°C. Devices in the T4 class are safe for use with many explosive gases.

8. Gb
Equipment Protection Level – The "b" refers to the ignition protection method and indicates that the device is suitable for use in zones where an explosive atmosphere is likely to occur under normal operation (typically Zone 1). Gb is a high protection level, though slightly lower than the highest level Ga.

Summary:
This device is suitable for use in hazardous areas (Zone 1) where gas atmospheres may be present. It uses multiple protection methods (increased safety, encapsulation, intrinsically safe optical systems) to prevent ignition from sparks, hot surfaces, or electrical components. It is safe for use in hazardous gas atmospheres of Group IIC and can withstand temperatures up to a maximum of 135°C (T4).

This device provides comprehensive protection against explosions in hazardous environments.

Explanation: II 2 D EX tb op is IIIC T105°C Db

The ATEX marking II 2 D EX tb op is IIIC T105°C Db describes the specific characteristics of a device certified for use in hazardous areas, particularly in environments where dust can create a potentially explosive atmosphere. Here is a detailed explanation of each component:

1. II 2 D
II: Equipment Group II – The device is suitable for use in hazardous areas outside of mining (such as industrial environments like food processing, chemical plants, mills, etc.).
2: Category 2 – The device offers a high level of protection and is suitable for areas where explosive atmospheres caused by dust may occasionally occur. Category 2 devices are intended for use in Zone 21, where the presence of an explosive atmosphere is likely during normal operation.
D: Dust – The device is designed for use in dust-explosive environments.

2. Ex
This indicates "explosion protection" and shows that the device is certified according to ATEX requirements.

3. tb
tb: Protection by enclosure – This means that the device is designed so that explosive dust cannot penetrate the enclosure. The electrical components are protected against dust ingress and the formation of ignition sources. The tb protection method is intended for Zone 21, where dust explosions are likely to occur during normal operation.

4. op is
Optical protection with intrinsically safe circuit – This refers to systems that use optical radiation, such as fiber optics. The "is" stands for intrinsically safe, meaning that the electrical or optical energy is so low that ignition of dust-explosive atmospheres is excluded.

5. IIIC
IIIC: Dust group – This describes the type of dust for which the device is suitable. IIIC represents conductive dust, which can be highly dangerous (such as metal dust). It is the highest dust group and also covers non-conductive dust (IIIA and IIIB).

6. T105°C
T105°C: Temperature class – This indicates the maximum surface temperature of the device. T105°C means that the maximum surface temperature of the device is 105°C. This is important because dust can settle on surfaces and ignite at higher temperatures. The 105°C limit ensures that no ignition occurs due to the device’s temperature.

7. Db
Equipment protection level – This indicates the protection level for use in areas with high dust explosion risk (Zone 21). Db provides a high level of protection, though slightly lower than the highest level Da.

Summary:
The device is suitable for use in dust-explosive environments (Zone 21). It provides protection against conductive dust (IIIC), which is considered particularly dangerous. The maximum surface temperature of the device is 105°C to ensure that no settled dust ignites. The device is protected by enclosure (tb) and also uses intrinsically safe optical systems (op is) to prevent ignition sources.


Highlights

  • ex-proof LED hand lamp with 3 POWER LEDs / 6500K
  • Immediate full light output with no warm-up time, combined with low energy consumption and a long service life.
  • Compact and lightweight design for comfortable work, even in confined spaces.
  • Impact-resistant polycarbonate protective tube (40 mm diameter) for reliable use under demanding industrial conditions.
  • Durable neoprene handle for a secure grip and comfortable operation, even during extended use.
  • Swiveling suspension hook for flexible positioning and hands-free work.
  • Cable lengths of up to 50 m available, tailored to the specific area of ​​application.
  • Flexible connection options – available with explosion-proof plugs from ATX or CEAG upon request.
  • Standard version without plug, Ex plug (ATX, CEAG) available on request
  • Available in the voltage versions: 230 Volt / 110 Volt / 42 Volt / 24 Volt / 12 Volt
  • Customized versions within the scope of Ex certification are available to meet individual requirements.
  • KIRA explosion proof LED hand lamps (leadlamps) for safe use in the areas: Sewage treatment plants, sewer inspection, electricity providers, mills, biogas plants, gas stations, tank automotive, aerospace industry, aircraft maintenance & inspection, oil rigs, offshore, shipyards, THW, EX-zones, explosive dust and gas atmospheres, gas interference, crafts, food industry, chemical industry, petrochemical industry.

Areas of application

Explosion-proof hand lamps for use in tank cleaning

Tank cleaning

Can be used as a service and inspection light with safety extra-low voltage for tank cleaning.

Explosion-proof hand lamps for use in the aviation industry

Aviation

Mobile work lights for service and inspection work in the aerospace industry in areas where EX protection is required.

Explosion-proof hand lamps for use in the chemical industry

Petrochemistry

Mobile work lights for service and inspection work in the chemical industry in areas where EX protection is required.

Accessoires

 

Hanging devices for EX lights KIRA Leuchten GmbH - lighting accessories

EX suspension devices

For easy and fast attachment of mobile work lights.
 
Telescopic tripod for EX lights KIRA Leuchten GmbH - lighting accessories

EX Tripod & Stand

High-quality stand devices for luminaires and spotlights.
 
Mounting clips and magnets for EX lights KIRA Leuchten GmbH - lighting accessories

Brackets & magnets

Mounting clamps for fast and secure fastening of tube lights.
 
 

Solutions

 

explosion-proof lighting cart/trolley KIRA Leuchten GmbH - lighting accessories

EX Trolly

Mobile lighting solution for ex-proof areas. Available with fluorescent or LED lamps.
 
explosion-proof signal lamps KIRA Leuchten GmbH - lighting accessories

Signaling

Ex-proof signal and escape route lights for visualizing machine statuses and critical situations.
 
ex-geschützte Komplett-Sets / Leuchten inklusive ATEX Trafo KIRA Leuchten GmbH - complete sets

Complete-Sets

Ex-protected and standard lighting solutions for a wide variety of applications and areas.