Powered by Smartsupp

Home

Products

B2B-Shop

Support

Contact

Company

News

 +49 (0) 7734 936 930 78244 Gottmadingen - GERMANY     

LED spotlights - ex-proof for EX zones 1, 2 & 21, 22

ATEX LED spotlights for demanding and explosion-proof areas. In battery version or for connection voltages from 24V to 48V! With a protection class of IP65, our LED spotlights not only offer a robust construction, but also reliable protection against dust and water - ideal for use in demanding industrial environments, including explosion-proof areas. Their high luminosity ensures clear illumination, even in the darkest corners, while their low weight makes them easy to handle and install. With extensive accessories such as mounting brackets and carrying handles, our spotlights offer maximum versatility and flexibility for various applications. Whether you are carrying out inspection work, carrying out maintenance work or need emergency lighting - our explosion-proof LED spotlights are the ideal choice for your lighting needs in explosion-proof environments. Experience the performance and reliability of our LED spotlights and make your explosion-proof work environments safer and more efficient. Contact us today to learn more and place your order.

AREAS OF APPLICATION - from explosion-proof LED spotlights

Explosion-proof LED spotlights offer a variety of applications and areas of application in which safety, reliability and efficiency are of the utmost importance. Here are some common areas of application and the advantages of explosion-proof LED spotlights:

  • Petrochemical Industry: In refineries, chemical plants and other petrochemical facilities, explosion-proof LED spotlights are used to safely illuminate work areas, even in explosive environments with flammable gases or vapors. The advantages include high luminosity, long service life and low maintenance.
  • Oil and gas production: Explosion-proof LED spotlights are used on offshore platforms, drilling rigs and conveyor systems to ensure safe lighting for work on drilling rigs, conveyor systems and pipelines. The advantages include energy efficiency, low heat generation and quick on/off switching.
  • Mining: In mines and tunnels, explosion-proof LED spotlights provide clear illumination, allowing workers to work safely, even in dark and confined environments. The advantages include light weight, robust construction and high impact resistance.
  • Chemical industry: In production plants, warehouses and laboratories where chemicals are processed or stored, explosion-proof LED spotlights offer a reliable lighting solution that meets strict safety standards. The advantages include low energy consumption, long service life and immediate start-up with no warm-up time.

Overall, explosion-proof LED spotlights offer a variety of benefits, including safety, energy efficiency, durability and high performance, making them an ideal choice for demanding work environments.

ATEX LED floodlights & mobile work light solutions with EX protection

 

Ultra 3 - LED spotlight, explosion-proof, connection 24V / 48V

UltraXL - LED spotlight, explosion-proof, rechargeable

KIRA EX-Trolley - Mobile lighting trolley explosion-proof

 

 

FAQ – Frequently Asked Questions about explosion-proof spotlights

Which lighting is suitable for large work areas in EX zones?

For large work areas in EX zones, powerful, directional LED floodlights with ATEX certification are recommended. Unlike omnidirectional lights, floodlights provide targeted, wide-area illumination over longer distances. Their high light output and defined beam angles allow even large areas to be efficiently illuminated. Typical applications include construction sites, industrial facilities, or offshore platforms where uniform area lighting is required.

How are construction sites in explosive zones illuminated?

Construction sites in EX zones are typically illuminated with mobile, explosion-proof LED floodlights.

These offer:

  • High light output for temporary work areas
  • Flexible positioning (tripod, floor mounting)
  • Robust design for harsh environments

EX floodlights are used to illuminate work areas either locally or across a larger area, without presenting an ignition source.

Which light is suitable for refineries, offshore, or chemical plants?

In refineries, offshore facilities, and chemical plants, ATEX-certified LED floodlights are used, suitable for both gas and dust atmospheres.

These lights are characterized by:

  • High light output
  • Robust, corrosion-resistant construction
  • Approval for EX zones 1, 2, 21, and 22

Such floodlights are specifically designed for safety-critical industrial environments where flammable gases or dust may occur.

What is an EX floodlight and when is it used?

An EX floodlight is an explosion-proof light with directional illumination, designed specifically for hazardous environments.

It is used for:

  • Illuminating large work areas
  • Maintenance and inspection tasks
  • Areas containing gases, vapors, or dust

ATEX certification ensures that the light does not act as an ignition source, even in the event of a fault.

When is a floodlight better than a 360° work light?

A floodlight is preferable when:

  • Large areas need to be illuminated
  • Light must be directed to a specific area
  • Higher light intensity is required over distance

360° work lights, on the other hand, are better suited for confined spaces or uniform, all-around illumination

Difference between an EX floodlight and an EX tube light?

 The main difference lies in the light characteristics and application:

  • EX floodlight: directional light, long reach, for area and distance illumination
  • EX tube light: diffuse, uniform light, ideal for confined spaces or direct workspace lighting

Floodlights are used for area illumination, whereas tube lights are better for uniform lighting at workstations.

Which protection rating (IP65 or IP68) is required?

For EX floodlights, IP65 is typically sufficient. IP65: dust-tight and protected against water jets; suitable for construction sites, industrial settings, and outdoor areas. IP68 is only required if: continuous submersion is possible extreme wet conditions occur

How much light output (lumens) does a work floodlight need?

The required light output depends heavily on area size and application:

  • Small work areas: approx. 3,000–5,000 lumens
  • Medium areas: approx. 5,000–15,000 lumens
  • Large industrial areas: up to 20,000 lumens or more

Factors that also influence lighting needs:

  • Beam angle
  • Positioning
  • Number of floodlights

Battery or wired EX floodlight – which is better?

Both variants have clear applications:

  • Battery-powered floodlight: mobile and independent of the power grid, ideal for short-term deployments
  • Wired floodlight: provides continuous, stable output, suitable for longer-term use

Many systems are available in both versions to meet different operational requirements.

How many floodlights are needed for area illumination?

The number of floodlights required depends on:

  • Area size
  • Desired illuminance (lux)
  • Light output per floodlight

In practice, layout planning (e.g., simulation) is often used to ensure uniform illumination.

Which ATEX certification is required?

The required ATEX certification depends on the zone:

  • Zone 1 / 21 → high requirements (often II 2G / II 2D)
  • Zone 2 / 22 → lower requirements

ATEX-certified lights are designed so that even in the event of a fault, they cannot ignite an explosive atmosphere. The exact certification always depends on the specific risk assessment of the installation site